The easy raid rebuild from yesterday turned out to not be so easy. Checking today, I got this message:

//cdfs3> info c0

Unit  UnitType  Status         %Cmpl  Stripe  Size(GB)  Cache  AVerify  IgnECC
------------------------------------------------------------------------------
u0    RAID-5    OK             -      64K     1396.95   ON     OFF      OFF      
u1    RAID-5    REBUILDING     89     64K     1396.95   OFF    OFF      OFF      

Port   Status           Unit   Size        Blocks        Serial
---------------------------------------------------------------
p0     OK               u0     465.76 GB   976773168     WD-WCANU1137212     
p1     OK               u0     465.76 GB   976773168     WD-WCANU1090078     
p2     OK               u0     465.76 GB   976773168     WD-WCANU1119743     
p3     OK               u0     465.76 GB   976773168     WD-WCANU1089924     
p4     OK               u1     465.76 GB   976773168     WD-WCANU1136981     
p5     ECC-ERROR        u1     465.76 GB   976773168     WD-WCANU1109927     
p6     DEGRADED         u1     465.76 GB   976773168     WD-WCAPW5103756     
p7     OK               u1     465.76 GB   976773168     WD-WCANU1125288   

This does not look good at all, but the disk seems to be ok. So I tried this:

//cdfs3> /c0 rescan
Rescanning controller /c0 for units and drives ...Done.
Found the following unit(s): [none].
Found the following drive(s): [none].

//cdfs3> info c0

Unit  UnitType  Status         %Cmpl  Stripe  Size(GB)  Cache  AVerify  IgnECC
------------------------------------------------------------------------------
u0    RAID-5    OK             -      64K     1396.95   ON     OFF      OFF      
u1    RAID-5    REBUILDING     89     64K     1396.95   OFF    OFF      OFF      

Port   Status           Unit   Size        Blocks        Serial
---------------------------------------------------------------
p0     OK               u0     465.76 GB   976773168     WD-WCANU1137212     
p1     OK               u0     465.76 GB   976773168     WD-WCANU1090078     
p2     OK               u0     465.76 GB   976773168     WD-WCANU1119743     
p3     OK               u0     465.76 GB   976773168     WD-WCANU1089924     
p4     OK               u1     465.76 GB   976773168     WD-WCANU1136981     
p5     OK               u1     465.76 GB   976773168     WD-WCANU1109927     
p6     DEGRADED         u1     465.76 GB   976773168     WD-WCAPW5103756     
p7     OK               u1     465.76 GB   976773168     WD-WCANU1125288     

That’s good. Now, I know the disk p6 is good because it was just replaced. I’m unsure now, if the rebuild will continue without problems or if I need to restart it. I think I’ll leave it for a while to see if things start working again. If it stays stuck at 89% for a while, I’ll run the rebuild command again.

I tried to reissue the command and got the following:

//cdfs3> /c0/u1 start rebuild disk=6
Sending rebuild start request to /c0/u1 on 1 disk(s) [6] ... Failed.

(0x0B:0x0032): Unit is rebuilding
//cdfs3> info c0

Unit  UnitType  Status         %Cmpl  Stripe  Size(GB)  Cache  AVerify  IgnECC
------------------------------------------------------------------------------
u0    RAID-5    OK             -      64K     1396.95   ON     OFF      OFF      
u1    RAID-5    REBUILDING     89     64K     1396.95   OFF    OFF      OFF      

Port   Status           Unit   Size        Blocks        Serial
---------------------------------------------------------------
p0     OK               u0     465.76 GB   976773168     WD-WCANU1137212     
p1     OK               u0     465.76 GB   976773168     WD-WCANU1090078     
p2     OK               u0     465.76 GB   976773168     WD-WCANU1119743     
p3     OK               u0     465.76 GB   976773168     WD-WCANU1089924     
p4     OK               u1     465.76 GB   976773168     WD-WCANU1136981     
p5     OK               u1     465.76 GB   976773168     WD-WCANU1109927     
p6     DEGRADED         u1     465.76 GB   976773168     WD-WCAPW5103756     
p7     OK               u1     465.76 GB   976773168     WD-WCANU1125288     

So I think I’ll just have to leave it and hope that it finishes.